After a large quantity of shirts have been produced,It cannot be loaded into the container immediately. The final inspection can reveal dimensional deviations.Color difference, stains, loose threads, incorrect labeling and packing errors.A few issues can be revised.But the same problem keeps recurring.It could potentially affect the entire batch of deliveries.

When buyers are looking for a custom plus size blouse factory ,It is not sufficient to only inspect one sample garment.It is also necessary to verify whether the bulk goods of different sizes comply with the size chart.Especially the bust size, shoulder width, sleeve depth, sleeve width and garment length.

1. Confirm the order details before inspection

The inspector should prepare the sample for verification, the size chart, the color card, etc.Material list, label requirements, packaging instructions and order quantity.All documents must be in the final version.The common arrangement is that the bulk production is completed 100%.At least 80% of the products have been packaged before undergoing the final random inspection.The actual proportion will be determined according to the customer’s requirements.

Professional, high-quality shirt OEM services The inspection standards should be locked in place before production begins.It is not advisable to confirm the size only after the shipment is about to be made.Button or label requirements.

II. Random Sampling and AQL Inspection

AQL is used for sampling by batch.And based on the number of defects, determine whether the order can be accepted.ISO has released ISO 2859-1:2026.Actual sample size, defect grade and received quantity,This should be confirmed by both the buyer and the seller before production begins.

For instance, 3,000 shirts can be randomly selected from the batch according to the buyer’s plan, with 200 pieces being chosen.The samples should come from different cardboard boxes.And cover the main colors and sizes.Samples cannot be taken from just one cardboard box or the same size.

The above figures are merely examples and should not be applied to all orders.For bulk garment production shirts,Sampling should also cover different production batches. For the light-colored items, focus on checking for stains.For dark-colored items, pay close attention to color shading and ironing shine marks.

III. Dimension, Appearance and Sewing Inspection

The shirt should be laid out naturally and then measured according to the unified method.The key points to check are chest circumference, shoulder width, garment length, sleeve length.Circumference of the neckline and the hem. The dimensional tolerance must be based on the data confirmed by the customer.If multiple pieces of clothing consistently differ by a large margin in size (either being too large or too small),And check the paper pattern, cutting and sewing processes.

Appearance and craftsmanship inspection

The inspector should check the collar, shoulder seams, sleeve cavities, etc.Cuffs, lapels, pockets,Check the sequence of the side seams and the hem. Then turn it inside out.Check the edge sealing, binding, loose threads and stains.

Broken needles or sharp metal objects are serious issues.Loose threads, wrong stitches, missing buttons and obvious stains usually fall under the category of major issues.Minor thread ends or small stains that can be easily removed are usually considered minor issues.The final classification will be determined according to the customer’s requirements.

IV. Function and Packaging Inspection

Each sample shirt must be tested for buttons and buttonholes.The zipper should be fully open and closed. The pockets,The knots and labels also need to be checked. When force testing or metal detection is required,And record the results as per the client’s requirements.

The packaging inspection includes the folding method, plastic bags, size labels, etc.Barcodes, tags, packing ratios and carton labels.The barcodes need to be scanned physically. The cartons should be checked for quantity, weight, etc.Box sealing and damage conditions. Incorrect barcodes or mixed sizes will directly affect the warehousing process at the overseas warehouse.

When choosing a low MOQ shirt manufacturer It is also necessary to confirm whether the small orders undergo the same packaging and shipment inspection.A small order quantity does not mean that the quality requirements can be lowered.

V. Handling of Non-Conformity in Inspection Results

When the number of defects exceeds the acceptance standard, the related goods should be temporarily suspended from shipment.QC needs to record the photos of the problems, the quantity, the color, etc.Sizes and box numbers. After the factory completes the rework,Sampling should be redone. The repeatability issue may require 100% inspection.It is not enough to only repair the few samples that were discovered for the first time.

Meng Ruolan Factory is involved in the production of fabrics, cutting, sewing, ironing, etc.Inspections will be conducted at the final product and packaging stages.Before shipment, we can provide photos as per the customer’s requirements.Video, supports third-party inspection.

If you have an order for shirts or women’s blouses,Please provide the style diagram, quantity, color, size range,The fabrics and delivery schedules will be sent to Meng Ruolan Clothing Factory.We can provide responses regarding the sample design, minimum order quantity, production schedule for the main product, and the arrangement for inspection.

Contact MRL to submit your technical data package, request samples, or schedule a virtual factory tour.

Contact Details:

Dongguan Meng Ruolan Clothing Factory

WhatsApp 86 18825766882